Linear Motor

 

Linear motor is a kind of transmission device that converts electrical energy directly into mechanical energy for linear motion without any intermediate conversion mechanism. Its main advantage lies in the fast response, high acceleration and high linear motion speed, no friction, easy to control and adjust. Its working principle can be regarded as a rotary motor according to radial dissected and spread into a plane and become, the most commonly used type of linear motor is flat and U-slot type.

 

Flat Plate Linear Motors

 

U-type linear motors

 

Its main advantages are:

1. High stiffness, linear motors are directly connected to the load, therefore, between the motor and the load, there is no transmission gap, and in fact, there is no flexibility. When the linear motor drives the load movement, the iron core linear motor shows extremely high dynamic stiffness. 

 

2. High positioning accuracy, in the need for linear operation, linear motors can facilitate direct transmission, thus eliminating the intermediate links brought about by a variety of positioning errors, so the positioning accuracy is high, such as the use of microcomputer control, can also greatly improve the positioning accuracy of the entire system.

 

3. High-speed response As the system directly canceled some of the response time constant is large, such as screws and other mechanical transmission parts, so that the entire closed-loop control system dynamic response performance greatly improved, the response is exceptionally sensitive and fast. Quiet movement, low noise Due to the abolition of the mechanical friction of the drive screw and other components, and the guide can be used rolling guide or magnetic pad suspension guide (no mechanical contact), the movement of the noise will be greatly reduced.

 

4. The permanent magnets of linear motors are usually modular in design, and each module can be increased to any length according to the required number to realize infinite travel. However, in practice, it will be limited by cables or other factors.

 

5. High speed. Linear motors can facilitate highly accurate positional positioning control over a wide range of speeds, from high to low, by directly driving the load. The stator and actuator are both rigid parts, thus ensuring the quiet operation of the linear motor and the high rigidity of the core operating parts of the overall mechanism. The stroke of the linear motor can be made unlimited by splicing the stator, and multiple actuators can be configured on the same stator to allow multiple independent operations in the same axial direction.

 

Scope of Application:

1 Transportation:
High-speed railroad: linear motors are one of the key technologies for magnetic levitation trains (e.g. maglev trains).
Urban rail transportation: such as linear motor-driven subway system.

 

2 Industrial automation:
CNC machine tools: linear motors can directly drive the worktable to improve machining accuracy and efficiency.
Logistics system: such as electronic sorting system, automatic handling robot.

 

3 Precision instruments:
Measuring equipment: such as coordinate measuring machine, laser interferometer, etc.
Precision positioning platform: for semiconductor manufacturing equipment, optical instruments, etc.

 

4 Medical equipment:
Scanning components for high-speed CT, MRI and other imaging equipment.
Precision surgical robots.

 

5Aerospace:
Motion platforms for flight simulators.
Certain drive and control systems in spacecraft.

 

6 Printing Machinery:
Paper conveying and positioning systems for printing machines.

 

7 Electronics Manufacturing:
SMT mounter: for component placement on circuit boards.
LED production equipment: wafer placement, cutting and other processes.

 

8 Recreational facilities:
Roller coasters, simulators, etc. in amusement parks.

 

Magnetic properties of Sintered NdFeB magnets:

Grade	Residual magnetism  Br				Coercivity HcB		Endowed with coercivity Hcj		Maximum magnetic energy product (BH)max				Recommended maximum working temperature
	kGs		T		kOe	kA/m	kOe	kA/m	MGOe		kJ/m3
													L/D≥0.7
	Max	Min	Max	Min	Min	Min	Min	Min	Max	Min	Max	Min	℃
N30	11.3	10.8	1.13	1.08	≥10	≥796	≥12	≥955	31	28	247	223	≤80
N33	11.8	11.3	1.18	1.13	≥10.5	≥836	≥12	≥955	34	31	271	247	≤80
N35	12.2	11.8	1.22	1.18	≥10.9	≥868	≥12	≥955	36	33	287	263	≤80
N38	12.6	12.2	1.26	1.22	≥11.3	≥899	≥12	≥955	39	36	311	287	≤80
N40	12.9	12.6	1.29	1.26	≥11.4	≥907	≥12	≥955	41	38	327	302	≤80
N42	13.3	12.9	1.33	1.29	≥11.5	≥915	≥12	≥955	43	40	342	318	≤80
N45	13.7	13.3	1.37	1.33	≥11.5	≥915	≥12	≥955	46	43	366	342	≤80
N48	14.1	13.7	1.41	1.37	≥11	≥876	≥12	≥955	49	45	390	358	≤80
N50	14.5	14.0	1.45	1.40	≥11	≥876	≥12	≥955	51	47	406	374	≤80
N52	14.8	14.3	1.48	1.43	≥10.9	≥868	≥11	≥876	53	49	422	390	≤70
N55	15.2	14.6	1.52	1.46	≥10.5	≥836	≥11	≥876	55	51	438	406	≤70
30M	11.3	10.8	1.13	1.08	≥10	≥796	≥14	≥1114	31	28	247	223	≤100
33M	11.8	11.3	1.18	1.13	≥10.5	≥836	≥14	≥1114	34	31	271	247	≤100
35M	12.2	11.8	1.22	1.18	≥10.9	≥868	≥14	≥1114	36	33	287	263	≤100
38M	12.6	12.2	1.26	1.22	≥11.3	≥899	≥14	≥1114	39	36	311	287	≤100
40M	12.9	12.6	1.29	1.26	≥11.6	≥923	≥14	≥1114	41	38	327	302	≤100
42M	13.3	12.9	1.33	1.29	≥12	≥955	≥14	≥1114	43	40	342	318	≤100
45M	13.7	13.3	1.37	1.33	≥12.5	≥995	≥14	≥1114	46	43	366	342	≤100
48M	14.1	13.7	1.41	1.37	≥12.9	≥1027	≥14	≥1114	49	45	390	358	≤100
50M	14.5	14.0	1.45	1.40	≥13.,1	≥1043	≥14	≥1114	51	47	406	374	≤100
52M	14.7	14.2	1.47	1.42	≥12.9	≥1027	≥14	≥1114	53	49	422	390	≤100
54M	15.2	14.7	1.52	1.47	≥12.5	≥995	≥14	≥1114	55	51	438	406	≤100
30H	11.3	10.8	1.13	1.08	≥10	≥796	≥17	≥1353	31	28	247	223	≤120
33H	11.8	11.3	1.18	1.13	≥10.5	≥836	≥17	≥1353	34	31	271	247	≤120
35H	12.2	11.8	1.22	1.18	≥10.9	≥868	≥17	≥1353	36	33	287	263	≤120
38H	12.6	12.2	1.26	1.22	≥11.3	≥899	≥17	≥1353	39	36	311	287	≤120
40H	12.9	12.6	1.29	1.26	≥11.6	≥923	≥17	≥1353	41	38	327	302	≤120

 

Grade	Residual magnetism Br				Coercivity HcB		Endowed with coercivity Hcj		Maximum magnetic energy product (BH)max				Recommended maximum working temperature
	kGs		T		kOe	kA/m	kOe	kA/m	MGOe		kJ/m3
													L/D≥0.7
	Max	Min	Max	Min	Min	Min	Min	Min	Max	Min	Max	Min	℃
42H	13.3	12.9	1.33	1.29	≥12	≥955	≥17	≥1353	43	40	342	318	≤120
45H	13.7	13.3	1.37	1.33	≥12.5	≥995	≥17	≥1353	46	43	366	342	≤120
48H	14.1	13.7	1.41	1.37	≥12.9	≥1027	≥17	≥1353	49	46	390	366	≤120
50H	14.5	14.0	1.45	1.40	≥13	≥1034	≥17	≥1350	51	47	406	374	≤120
52H	14.7	14.2	1.47	1.42	≥13.5	≥1074	≥17	≥1350	53	49	422	390	≤120
30SH	11.4	10.8	1.14	1.08	≥10.1	≥804	≥20	≥1592	31	28	247	223	≤150
33SH	11.8	11.4	1.18	1.14	≥10.6	≥844	≥20	≥1592	34	31	271	247	≤150
35SH	12.2	11.8	1.22	1.18	≥11.0	≥876	≥20	≥1592	36	33	287	263	≤150
38SH	12.6	12.2	1.26	1.22	≥11.4	≥907	≥20	≥1592	39	36	311	287	≤150
40SH	12.9	12.6	1.29	1.26	≥11.6	≥939	≥20	≥1592	41	38	326	302	≤150
42SH	13.3	12.9	1.33	1.29	≥12.4	≥987	≥20	≥1592	43	40	342	318	≤150
45SH	13.7	13.2	1.37	1.32	≥12.6	≥1003	≥20	≥1592	46	42	366	334	≤150
48SH	14.1	13.7	1.41	1.37	≥12.9	≥1027	≥20	≥1592	49	46	390	366	≤150
50SH	14.5	14.0	1.45	1.40	≥13	≥1034	≥20	≥1592	51	47	406	374	≤150
52SH	14.7	14.2	1.47	1.42	≥13.5	≥1074	≥20	≥1592	53	49	422	390	≤150
28UH	10.8	10.4	1.08	1.04	≥9.6	≥764	≥25	≥1989	29	26	231	207	≤180
30UH	11.4	10.8	1.14	1.08	≥10.1	≥804	≥25	≥1989	31	28	247	223	≤180
33UH	11.8	11.4	1.18	1.14	≥10.7	≥852	≥25	≥1989	34	31	271	247	≤180
35UH	12.2	11.8	1.22	1.18	≥10.8	≥860	≥25	≥1989	36	33	287	263	≤180
38UH	12.6	12.2	1.26	1.22	≥11.3	≥899	≥25	≥1989	39	36	311	287	≤180
40UH	12.9	12.5	1.29	1.25	≥11.3	≥899	≥25	≥1989	41	38	326	302	≤180
42UH	13.3	12.8	1.33	1.28	≥11.6	≥923	≥25	≥1989	43	40	342	318	≤180
45UH	13.7	13.2	1.37	1.32	≥12.5	≥995	≥25	≥1989	46	42	366	334	≤180
28EH	10.8	10.4	1.08	1.04	≥9.8	≥780	≥30	≥2388	29	26	231	207	≤200
30EH	11.4	10.8	1.14	1.08	≥10.1	≥804	≥30	≥2388	31	28	247	223	≤200
33EH	11.8	11.4	1.18	1.14	≥10.3	≥820	≥30	≥2388	34	31	271	247	≤200
35EH	12.2	11.8	1.22	1.18	≥10.5	≥836	≥30	≥2388	36	33	287	263	≤200
38EH	12.6	12.2	1.26	1.22	≥11.3	≥899	≥30	≥2388	39	35	311	278	≤200

 

Grade	Residual magnetism Br				Coercivity HcB		Endowed with coercivity Hcj		Maximum magnetic energy product (BH)max				Recommended maximum working temperature
	kGs		T		kOe	kA/m	kOe	kA/m	MGOe		kJ/m3
													L/D≥0.7
	Max	Min	Max	Min	Min	Min	Min	Min	Max	Min	Max	Min	℃
40EH	12.9	12.5	1.29	1.25	≥11.3	≥899	≥30	≥2388	41	38	326	302	≤200
42EH	13.3	12.8	1.33	1.28	≥11.6	≥923	≥30	≥2388	43	40	342	318	≤200
45EH	13.7	13.2	1.37	1.32	≥12.5	≥995	≥30	≥2388	46	42	366	334	≤200
28AH	10.9	10.4	1.09	1.04	≥9.8	≥780	≥35	≥2785	29	26	231	207	≤230
30AH	11.3	10.8	1.13	1.08	≥10.1	≥804	≥35	≥2785	31	28	247	223	≤230
33AH	11.8	11.3	1.18	1.13	≥10.3	≥820	≥35	≥2785	34	31	271	247	≤230
35AH	12.2	11.8	1.22	1.18	≥10.5	≥860	≥35	≥2785	36	33	287	263	≤230
38AH	12.6	12.2	1.26	1.22	≥11.3	≥899	≥35	≥2785	39	35	311	278	≤230

Note: The above magnetic performance parameters are tested at 20℃~23℃ room temperature.

 

Grade	Residual magnetism Br				Coercivity HcB		Endowed with coercivity Hcj		Maximum magnetic energy product (BH)max
	kGs		T		kOe	kA/m	kOe	kA/m	MGOe		kJ/m3
	Max	Min	Max	Min	Min	Min	Min	Min	Max	Min	Max	Min
G50SH	14.4	13.9	1.44	1.39	13.0	1035	20	1592	50	47	398	374
G50SHT	14.4	13.9	1.44	1.39	13.0	1035	22	1751	50	47	398	374
G52SH	14.6	14.2	1.46	1.42	13.2	1050	20	1592	52	49	414	390
G52SHT	14.6	14.2	1.46	1.42	13.2	1050	22	1751	52	49	414	390
G45UH	13.7	13.2	1.37	1.32	12.4	987	25	2149	46	42	366	334
G45UHT	13.7	13.2	1.37	1.32	12.4	987	27	2149	46	42	366	334
G48UH	14.0	13.6	1.40	1.36	12.7	1011	25	1990	48	45	382	358
G48UHT	14.0	13.6	1.40	1.36	12.7	1011	27	2149	48	45	382	358
G50UH	14.4	13.9	1.44	1.39	13.0	1035	25	1990	50	47	398	374
G52UH	14.5	14.2	1.45	1.42	13.7	1090	26	1989	52	49	414	390
G42EHT	13.3	12.8	1.33	1.28	12.0	955	32	2547	43	40	342	318
G45EH	13.7	13.2	1.37	1.32	12.4	987	30	2388	46	42	366	334
G45EHT	13.7	13.2	1.37	1.32	12.4	987	32	2547	46	42	366	334
G38AHT	12.6	12.1	1.26	1.21	11.8	939	37	2945	39	35	310	278
G40AH	12.9	12.5	1.29	1.25	12.0	955	35	2786	41	38	326	302
G40AHT	12.9	12.5	1.29	1.25	12.0	955	37	2945	41	38	326	302
G42AH	13.3	12.8	1.33	1.28	12.0	955	35	2786	43	40	342	318

Note: The above magnetic performance parameters are tested at 20℃~23℃ room temperature.